Brands are competing to uplift their luxury product sales by designing unique custom luxury mailer boxes for packaging purposes. These boxes are made from high-end materials and finishes to enhance the safety and shelf value of the retail items.

Usually, products like fancy clothes, cosmetics, jewelry items, or high-tech devices can be stored within these boxes. Still, you can also use them to wrap professional gifts used for corporate purposes. Certain design elements, like foam inserts or custom window cuts, are often added depending on the usage of these luxury mailer boxes.

Boxes That Are Luxurious To The Touch!

The best feature of these boxes is their soft and smooth exterior, which increases the package’s worth tenfold. The coating material laminates the entirety of the box’s surface with thick plastic or sustainable aqueous film, leaving a glossy impression. This makes the process of adding a premium touch highly cost-effective for new e-commerce ventures.

Best Material Choices For Custom Luxury Mailer Boxes

Want to know which material can work best for your luxury mailer boxes for sale? We have you covered with all the necessary options you need to find what will work in functionality, durability, and even aesthetics. With our packaging service, you can choose from the following material types:

Rigid Paper

Rigid paper is made from very high-density paperboard material that starts from at least 1.5 mm in thickness and can go up to 4 mm or more, depending on the heaviness of the packaging item. The hard chipboard surface makes it ideal for a smooth printing process and durability.

Kraft Paper

Kraft mailer box papers are made along with polyethylene or corrugated box liners. We use recyclable fibre-enriched pulp with bleached or unbleached conditions. Depending on the shape and weight of the items being packed, you can go from lightweight luxury mailer boxes with kraft paper to those with high-level GSM.

Duplex Chipboard Paper

Duplex chipboards are made from multiple layers called plies that are compressed tightly together to form paper suitable for the mailer boxes in luxury packaging. You can adjust the sheet size and weight, which is usually kept between 230 and 450 GSM. We recommend one-sided coating and keeping the other side grey or white.

Corrugated Cardboard Paper

The corrugated cardboard luxury mailer boxes are highly resistant to breakage or bumping accidents during transit. Its flute-type structure is rigorously tested through various strength tests, like edge crush resistance tests and compression tests.

The thickness of these boxes depends upon the number of flutes and the size of the curve. At our company, we make all four sizes of flute (A, B, C, and E) to offer diverse strength customization in luxury mailer boxes.

Besides these materials, we can also accommodate any wild and unconventional material selection from our clients, depending on their budget limit and packaging needs.

Premium Design And Structure Recommendations

Designing is planned during the initial phase of custom luxury mailer boxes manufacturing, where, before sending the order to the suppliers, our design team contacts you after submission of the design from the client’s end. We then recommend various design add-ons in addition to the basic box assembling and printing.

Usually, foams or cardboard inserts are added for product protection and embossing or debossing of brand logo print is done to give the package a 3-D look while also highlighting the logo for customer attention. You can also include design elements like:

• Spot UV coating
• Full UV coating
• Foil Stamping
• Specialty Closures
• Custom integrated or attached lids

Must-Have Prints

Our printing methods are the most visually appealing and ecologically sustainable for luxury mailer boxes. Prints on all custom boxes can be done using the following five methods:

• Digital printing
• Screen printing
• Offset printing
• Rotogravure printing
• Flexography

Prices of these methods vary depending on whether the package is printed for wholesale or retail, or whether it is done for individual or bulk orders. For best results, always check up on the package’s structure and purpose before finalizing which printing process to go for.

Let’s Get Started!

Ready to take your custom luxury mailer boxes niche to the next level? Contact Custom Boxes Market, where we give benefits to clients that are unmatched in the entire packaging industry in the USA. All custom boxes prepared by our expert development team take into consideration every aspect of the box’s utility before carefully cutting, printing, and assembling the final product. So, get a quote now!