Custom mailer boxes with inserts are trending in the wholesale and retail markets of the United States. Its rising popularity is the result of the security and aesthetic value it provides on a friendly budget. You can literally get any insert shape and size, depending on your product’s structural requirements.

During long-distance package deliveries, generic packings and even some custom mailer boxes might face breakage or scratch-related issues without adequate insert placement within them. Inserts, on the other hand, reduce the damage incidents and the rate of return.

Why Custom Mailer Boxes with Inserts Matter?

Insert is an indispensable part of your package. Without this small design element, you are compromising the box space and unboxing experience for your customers. Mailer boxes are ideal to be paired with fitted or integrated inserts for brand presentation and recognition.

Professional manufacturers of mailer packaging with inserts use advanced die-line engineering to shape them to match your product properly. Consequently, this makes it snugly fit in and avoid leaving spaces during shipment.

Types of Custom Inserts for Mailer Boxes

Inserts come in different types and properties, and using the wrong one can put your brand reputation at risk. So, before going for any random insert for mailer boxes, their functionality and purpose must be kept in mind. To avoid mishaps in selection, we recommend considering the following factors regarding your product first:

• Weight
• Fragility level
• Marketing value

Based on the type of material used for cushioning in these mailer boxes with inserts, each type is designed to manage different levels of stress. Our design team assists the clients frequently for optimized packaging, which also includes insert type selection.

Kraft Inserts

Kraft gives a natural and minimalistic look to your mailer packages with inserts. This kraft is made from unbleached pulp to support sustainable packaging with lower material cost. A balance between good tear resistance and lightweight cushioning can work best for crockery and food containers.

Cardboard Inserts

Cardboard inserts are resistant to the scratching that occurs while mishandling goods during transport. Similar to Kraft, these inserts are highly cost-effective and a good choice for mailer boxes for uplifting the product’s presentation. The fluted structure makes it perfect for handling heavyweight items without increasing the package’s own weight.

Corrugated Inserts

The fluted structure of corrugated mailer boxes with inserts gives excellent durability and nicely fits cavities, even for multi-item packages. They can withstand more external pressure than Kraft and Cardboard during shipping and are used extensively for exquisite, fragile items.

Foam Inserts

Foam inserts are very common when reducing the risk of damage to moving glassware and electronic devices through international deliveries. The foam used is made from a specific material type, like EVA or PE, to efficiently absorb shock and provide top-tier protection. Cushioning provided by foam inserts also enhances the perceived aesthetic value of the packed product.

Integrated Inserts

Sometimes the inserts are a part of the mailer box packaging itself. This arrangement saves cost and customizes the package without going into the complexity of separate attachments. The advanced structuring process helps us to merge inserts with the mailer die-line on demand for mailer packaging with inserts.

Available Design Elements for Inserts

Packaging inserts come with their own design elements, just like custom boxes. This step is crucial to avoid making your inserts too generic to attract buyers to your brand’s custom mailer boxes with inserts. Thoughtful designs can establish your identity and leave a lasting impression on new customers.

Our manufacturers use smart technology to improve insert cutting and printing for creating something distinct in the competitive market. We can provide the following additional design elements and services for your mailer box inserts:

• Customized die-cuts
• Labelled inserts
• Magnetic inserts
• Embossed or debossed inserts

Printing Recommendations

Printing for custom mailer boxes with inserts should be done thoughtfully, leaving no room for mistakes. Prints are a technical aspect of the packaging process that makes your box’s exterior noticeable to customers. We recommend the following useful practices for printing your design over inserts for the mailer box:

• Use UV printing with high-resolution graphics
• Select materials like cardboard or foam for enhanced durability
• Print out infographics to tell your brand’s story
• Follow the designer’s instructions for accurate cutting and fitting
• Include your brand logo for better brand visibility

Get in Touch!

All custom mailer boxes with inserts at Custom Boxes Market are made using sustainable methods, and standard quality tests are performed before dispatching the individual or bulk order to our clients. Our B2B deliveries are fastest around the U.S, so let’s start making your custom inserts today!