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Custom Mailer Boxes With Inserts

Customers usually prefer custom mailer boxes with inserts over standard mailer boxes. This choice originates from its simple and easy-to-unbox utility feature that most clients end up overlooking for their custom packaging. Inserts are essential for most custom boxes as they provide additional safety to products that are fragile in nature. Glass bottles or vases, expensive furniture, or heavy-duty machines that can cause environmental damage need personalized inserts for local and global deliveries. At Custom Boxes Market, inserts for mailer boxes are shaped and printed with the highest precision, and their durability is checked through the most trustworthy testing standards. Secure your batch of mailer boxes with inserts today and unlock a free shipping opportunity.

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    Custom mailer boxes with inserts are trending in the wholesale and retail markets of the United States. Its rising popularity is the result of the security and aesthetic value it provides on a friendly budget. You can literally get any insert shape and size, depending on your product’s structural requirements.

    During long-distance package deliveries, generic packings and even some custom mailer boxes might face breakage or scratch-related issues without adequate insert placement within them. Inserts, on the other hand, reduce the damage incidents and the rate of return.

    Why Custom Mailer Boxes with Inserts Matter?

    Insert is an indispensable part of your package. Without this small design element, you are compromising the box space and unboxing experience for your customers. Mailer boxes are ideal to be paired with fitted or integrated inserts for brand presentation and recognition.

    Professional manufacturers of mailer packaging with inserts use advanced die-line engineering to shape them to match your product properly. Consequently, this makes it snugly fit in and avoid leaving spaces during shipment.

    Types of Custom Inserts for Mailer Boxes

    Inserts come in different types and properties, and using the wrong one can put your brand reputation at risk. So, before going for any random insert for mailer boxes, their functionality and purpose must be kept in mind. To avoid mishaps in selection, we recommend considering the following factors regarding your product first:

    • Weight
    • Fragility level
    • Marketing value

    Based on the type of material used for cushioning in these mailer boxes with inserts, each type is designed to manage different levels of stress. Our design team assists the clients frequently for optimized packaging, which also includes insert type selection.

    Kraft Inserts

    Kraft gives a natural and minimalistic look to your mailer packages with inserts. This kraft is made from unbleached pulp to support sustainable packaging with lower material cost. A balance between good tear resistance and lightweight cushioning can work best for crockery and food containers.

    Cardboard Inserts

    Cardboard inserts are resistant to the scratching that occurs while mishandling goods during transport. Similar to Kraft, these inserts are highly cost-effective and a good choice for mailer boxes for uplifting the product’s presentation. The fluted structure makes it perfect for handling heavyweight items without increasing the package’s own weight.

    Corrugated Inserts

    The fluted structure of corrugated mailer boxes with inserts gives excellent durability and nicely fits cavities, even for multi-item packages. They can withstand more external pressure than Kraft and Cardboard during shipping and are used extensively for exquisite, fragile items.

    Foam Inserts

    Foam inserts are very common when reducing the risk of damage to moving glassware and electronic devices through international deliveries. The foam used is made from a specific material type, like EVA or PE, to efficiently absorb shock and provide top-tier protection. Cushioning provided by foam inserts also enhances the perceived aesthetic value of the packed product.

    Integrated Inserts

    Sometimes the inserts are a part of the mailer box packaging itself. This arrangement saves cost and customizes the package without going into the complexity of separate attachments. The advanced structuring process helps us to merge inserts with the mailer die-line on demand for mailer packaging with inserts.

    Available Design Elements for Inserts

    Packaging inserts come with their own design elements, just like custom boxes. This step is crucial to avoid making your inserts too generic to attract buyers to your brand’s custom mailer boxes with inserts. Thoughtful designs can establish your identity and leave a lasting impression on new customers.

    Our manufacturers use smart technology to improve insert cutting and printing for creating something distinct in the competitive market. We can provide the following additional design elements and services for your mailer box inserts:

    • Customized die-cuts
    • Labelled inserts
    • Magnetic inserts
    • Embossed or debossed inserts

    Printing Recommendations

    Printing for custom mailer boxes with inserts should be done thoughtfully, leaving no room for mistakes. Prints are a technical aspect of the packaging process that makes your box’s exterior noticeable to customers. We recommend the following useful practices for printing your design over inserts for the mailer box:

    • Use UV printing with high-resolution graphics
    • Select materials like cardboard or foam for enhanced durability
    • Print out infographics to tell your brand’s story
    • Follow the designer’s instructions for accurate cutting and fitting
    • Include your brand logo for better brand visibility

    Get in Touch!

    All custom mailer boxes with inserts at Custom Boxes Market are made using sustainable methods, and standard quality tests are performed before dispatching the individual or bulk order to our clients. Our B2B deliveries are fastest around the U.S, so let’s start making your custom inserts today!

    Type
    Specifications
    Dimensions All Custom Sizes & Shapes
    Quantities No Minimum Order Required
    Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
    Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
    Included Options Die Cutting, Gluing, Scored, Perforation
    Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
    Proof Flat View, 3D Mock-up, Physical Sampling (On request)
    Turnaround 4 – 8 Business Days, RUSH
    Shipping FLAT

    Over 5000+ satisfied clients worldwide

    96%

    Would order again

    Customer Review's

    Posted on Google Google
    Ryan Lewert profile picture
    Ryan Lewert
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    They were easy to get in touch with and handled my order with professionalism. They were the fastest to respond to my inquiry and also gave me the best price out of the 8 companies that I contacted. I was able to make plenty of edits to the design with no questions asked from my sales rep, Kent. The boxes arrived in a few weeks and in perfect condition. The biggest thing for me was the stellar communication from Kent; he was in touch with me every step of the way. Nothing but respect for Custom Boxes Market.
    Posted on Google Google
    Dana Benson profile picture
    Dana Benson
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    I have worked with them on a few projects now and they have been fantastic! They are able to meet my tight deadlines and have been very flexible when it comes to any changes to the orders. Their pricing has been great too! I definitely recommend! Great quality, large selection of products, easy ordering process and good prices.
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    Angie García profile picture
    Angie García
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    I ordered custom “McMarried” boxes for my wedding and they came out perfect. The quality is excellent sturdy, vibrant, and beautifully printed. The whole process was smooth, communication was clear, and everything arrived exactly as expected. These added such a fun, elevated touch to my event everyone loved them. Highly recommend if you want custom packaging that actually looks high-end.
    Posted on Google Google
    Barbara Varga profile picture
    Barbara Varga
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    I had a great experience working with this company. The communication was smooth and professional throughout the entire process, and they were very patient with all my questions and requests. The boxes turned out beautiful — the quality is excellent, the colors are exactly as expected, and the overall finish feels premium. You can really tell they pay attention to detail. I also appreciated the design support and the revision process, which made it easy to achieve exactly what I had in mind. I’m very happy with the final result and will definitely continue working with them for my future packaging needs. Highly recommended!
    Posted on Google Google
    Zomething Strange profile picture
    Zomething Strange
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    This is my third time ordering from them, and they’ve been so easy to work with every time. Fast responses, quick production, and the quality is amazing. I’ll definitely be back to order more!
    Posted on Google Google
    Elisabeth Grandjean profile picture
    Elisabeth Grandjean
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    So far have had a wonderful experience with James! Ordering is easy and the delivery time is very quick. It is nice to have something you can set and forget and know it will be taken care of the way you want!
    Posted on Google Google
    Camille Lasker profile picture
    Camille Lasker
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    Robin at Custom Boxes has been fantastic to work with. He’s extremely responsive, always quick to reply, and consistently delivers boxes that match our design. Highly recommend!
    Posted on Google Google
    Jacob Z profile picture
    Jacob Z
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    We just got our first order. The experience was A+: great graphics, excellent quality and timing, and very smooth communication.
    Posted on Google Google
    Matthew Mason profile picture
    Matthew Mason
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    I chose Custom Boxes Market based on their positive reviews and customization options, but the experience was unacceptable. After quality issues with the first production run, a reproduction was agreed upon, yet communication nearly disappeared. Deadlines slipped repeatedly with no updates or accountability. To make matters worse, I was misled by my "sales executive" claiming to be the manager when he wasn’t, delaying my ability to reach someone who could actually resolve the problems. When I finally contacted the real manager, I was ignored until I posted a public review. After more than two months of delays, poor communication, and misrepresentation, the only resolution offered was a refund. For anyone expecting professionalism, reliability, or transparency, I strongly recommend looking elsewhere. The frustration and wasted time simply aren’t worth it. The only reason this isn’t a one-star review is because I eventually received a refund — but that came far too late to make up for the experience.
    Posted on Google Google
    Amy Turnbaugh profile picture
    Amy Turnbaugh
    Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
    great products! great customer service! recieved quickly and look forward to ordering more
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    Custom Boxes Market is one of the leading packaging industries that offers high-quality and unique custom boxes at an affordable price. From food packaging to the packaging of cosmetic products our company covers all domains. Our packaging not only keeps your product safe but also helps you in promoting your brand.

    FAQ

    Including inserts can improve your box’s functionality and visual appeal, which can potentially boost customers’ turnaround rate for your brand.

    Our packaging services can entertain any type of design requests as long as the overall structure of your package remains stable.

    We provide free design support from our expert design team after you upload your initial package and insert the design on our website.

    Our goal at Custom Boxes Market is to provide our customers with the highest quality custom boxes. Chat with us and let us know how we can help.

    Do you have any queries about the customization of your boxes? Call us and get all your queries answered!