Double wall corrugated boxes are a suitable option for brands that need packaging boxes for stacking products during shipping or in warehousing. CustomBoxesMarket is offering these custom double corrugated boxes at an affordable price for the ease brand. So they can pack and store their product, whether they are fragile or heavy duty –  our boxes provide them the safest protection they need during shipping or storing in their warehouses. 

Apart from this, our boxes are sustainable as they are manufactured from material that is made of 80% recycled materials, providing a natural rustic look. Moreover, to give them a branding touch – we use modern and advanced printing techniques for high-quality prints, giving a sophisticated look that grabs customers’ attention and helps in promoting your business. 

Features of Double Wall Corrugated Boxes

Packaging is the key to protecting and packing the products – whether they are fragile or heavy-duty, to reach their destination without getting any damage. As manufacturers are now focusing on these double Wall corrugated packaging boxes as they offer the safest protection for sensitive products. These boxes offer the following features that are needed by businesses to pack and preserve their products:

Strength and Durability: 

Double wall boxes are well-known for their outstanding strength that prevents products from getting crushed or bent as compared to single wall boxes. That’s why they are ideal for sensitive and heavy duty products. 

Versatility: 

These boxes are the best option for packaging and shipping for all types of businesses due to their ductile strength and durability.

Environmental Friendliness: 

Double wall boxes are the best and suitable option for retail brands as they are manufactured from renewable material – making your retail packaging 100% safe and helping you in reducing your ecological footprint. 

Cost-Effectiveness: 

The double wall boxes are a comparatively affordable option from other boxes that are used for the packaging and delivering of sensitive products. 

Resilience: 

Our double wall boxes are weightless while offering remarkable strength that can withstand high impacts to prevent damage.

Manufacturing Process Of Double-Wall Boxes

The most important step in the production of packaging is the material. The more high-quality material used – the safer the protection it provides to the products. That’s why our company uses top-quality and nature-friendly materials for the production of these double-wall boxes. So they can withstand shocks, vibrations, and damage caused during shipping to the customers. So let’s go through the manufacturing process we used in the production of these double wall boxes:

Raw Material

The most important step in the manufacturing of the product packaging boxes is to select high-quality materials. As we used linerboard and fluted paper to manufacture these packaging boxes – which is a type of kraft wrapping paper known for its durability and renewability. 

Corrugation

In this step, the fluted paper goes through a corrugation machine to get the characteristic wavy pattern. As it passes through heated and grooved rollers, the rollers shape the fluted paper in a wavy pattern that gives it the properties of a cushion. 

Bonding

In this manufacturing step, we pressed the sheets of linerboard onto both sides of the fluted papers to get the basic structure of the corrugated board. For double wall corrugated, extra layers of linerboard and fluted paper are added – which creates a multiple layered structure with enhanced strength and durability.

Adhesive Application

To shape the linerboard and fluted paper into a corrugated board, adhesive is used on the linerboard sheets to bond them with the fluted paper. 

Drying and Curing

In this drying and curing step, the bonded board with adhesives passes through the drying section to cure the adhesive for proper bonding. 

Final Product

When all the steps are completed, the resulting product is double wall corrugated board – which is then cut down to get personalized double wall corrugated boxes. 

Printing That Tells Customers Your Brand Story

We know corrugated boxes are mostly used as shipping boxes and packaging heavy duty products for warehousing. But if you want packaging that showcases your brand identity and conveys messages, then you need to get custom printed display boxes with custom designs, brand logos, and slogans that help in delivering your brand messages – making a good connection between you and your brand. For this, our company offers modern and advanced printing techniques for your double wall corrugated boxes with logo that are mentioned below:

• Digital Printing
• Offset Printing
• Screen Printing
• Flexographic Printing

Coatings & Finishing That Give Packaging A Sophisticated Look

Displaying your brand message is important, we know. But the packaging must look attractive – which catches customers’ eyes and entices them to purchase it. This is only possible by adding coatings and finishing to your packaging that enhances the overall appeal of your packaging. 

Do not know which coatings and finishings give your printed double wall corrugated boxes a prominent look? Fear Not! When we are here. Our company has a collection of coatings and finishes that will give your packaging boxes a sophisticated look, whether they are product packaging boxes. Moreover, the coating we offer enhances the overall ability of your boxes to protect and preserve the freshness of your food. The coatings and finishing we offer are as follows:

• Aqueous Coating
• Varnish 
• UV Coating
• Lamination
• Embossing 
• Debossing 
• Hot Foiling 
• Holographic Finishes

Why Choose Us?

CustomBoxesMarket is a leading manufacturing company in the USA with 6000 plus clients with 99% positive feedback. Moreover, 92% of our clients come back for repeat purchases as we provide high-quality double wall corrugated boxes wholesale rate without compromising on quality. 

Our boxes are manufactured from durable materials that offer perfect protection for your sensitive products like food, cosmetics, and pharmaceuticals. We also add a branding touch to your packaging so it can represent your brand in the competitive market. Our company also offers free shipping and some discounts if you order double wall corrugated boxes in bulk quantities. You can also get our other free services when you order these boxes, such as:

• Quickest turnaround
• Free design assistance
• Live chat support 
• Free digital mock-ups
• Market competitive prices
• Reliable payment methods
• After-sales customer support

Contact us now to get these dominating and highly protective packaging boxes for your sensitive and heavy-duty products.