Custom Brown Soap Boxes

The current consumer is eco-conscious and prefers products that do not contribute to pollution, and packaging is not an exception. So if you are selling soaps and want to be the choice of all the consumers, then brown soap boxes have your back. These boxes are made with the finest quality kraft material that keeps the product secure.

For the best quality of the boxes, we use high-quality raw material that ultimately gives an impeccable look to the boxes. For a sleek and subtle design on the custom packaging, you can opt for different printing options.

Furthermore, as a custom brown soap boxes wholesale manufacturer, we give several add-ons and coatings options that retain the sustainable aspect of the packaging while enhancing its functionality and resistance.

What Are Brown Soap Boxes?

Brown boxes for soap are packaging made from kraft paper. Kraft is a type of cardboard with 60 to 200 GSM and is famous for its durability and natural brown color. This material is used to manufacture handmade and artisanal soaps to enhance the appeal and give the product a minimalist look.

Your custom soap boxes made from kraft material are not coated with lamination like the regular packaging boxes to retain the sustainability of the boxes. Brown paper soap packaging comes in a variety of shapes and styles, fulfilling the unique requirements of your brand.

What Material Is Used In The Manufacturing Of Brown Soap Boxes?

The primary material used in the manufacturing of brown boxes for soaps is kraft. This material is manufactured using a combination of soft and hardwood fiber via a process known as the kraft process. To manufacture brown custom boxes for soaps, we use the following processes:

• The first step is pulping, in which wood chips are broken down into cellulose fiber with mechanical and chemical pulping
• Bleaching is an optional process and is done when the customers need white color paper
• The pulp is spread onto the conveyor to get large sheets of kraft paper
• Die cutting is done on the final material as per the die line

Types Of Kraft Paper Used For Soap Boxes

Brown kraft soap boxes can be manufactured using different types of kraft material. We understand the unique requirements of your company which is why we give you plenty of options for packaging material. The major types of kraft are as follows:

• Virgin Kraft Paper: It is made of fresh wood fibers and has high strength.
• Recycled Kraft Paper: This paper is manufactured with post-consumer waste and is not only a sustainable option but also an economical option.
• Bleached Kraft Paper: Consumers who want to get white kraft soap boxes can opt for this material,as it is bleached and has a cleaner look

Why Is Kraft Paper Eco-Friendly?

One thing that most consumers and companies may have in common is how Kraft is eco-soft. So this is because kraft material decomposes within a few weeks of composting. You can also use the used kraft paper to get new product boxes by recycling. Lastly, unlike plastic eco friendly soap boxes made from kraft do not contain any toxins.

How To Print Kraft Boxes While Retaining Its Sustainability?

Kraft material has an absorbent surface due to which it is printed using special printing techniques. As the surface of the kraft is not coated, that is why it absorbs ink quickly, which affects the color vibrancy of the artwork. We use the following printing methods to enhance the look to custom brown soap packaging: 

Printing on kraft paper requires special techniques due to its absorbent nature and textured surface. Unlike coated or glossy papers, kraft absorbs ink quickly, affecting color vibrancy. Below are some recommended printing methods:

Flexographic Printing

In this method, rubber printing plates are used to transfer ink onto the paper. Flexography printing is an ideal printing method for simple designs and large runs.

Offset Printing

Offset printing gives high-quality and detailed artwork in intricate patterns. This method works well when customers need fancy soap boxes in multi-color designs. In offset printing, opaque inks are used to ensure brown kraft visibility.

Digital Printing

If the customers need small runs, then digital printing is the preferred mode. This printing is also used for physical prototypes of the packaging. Digital printing gives sharp colors but lacks the vibrancy of designs because of the absorptive nature of kraft.

Screen Printing

For bold and single-color designs, we use screen printing. Ink sits on the kraft surface area and ensures the vibrancy of the designs. For minimalist designs or handmade aesthetic looks, this printing is used.

Printing on customized brown soap bar packaging is slightly tricky as kraft is highly absorptive and the ink color is absorbed. To ensure that the printed design remains visible and for better contrast, we use dark colors. In case the customers want multi-color designs, then we apply a white color base on the paper and then print onto it. Moreover, to retain the sustainability of kraft, we use the following types of inks:

• Soy-Based Inks: Soy-based ink does not emit volatile organic compounds and is biodegradable.
• Water-Based Inks: Water-based ink is free from harmful chemicals and keeps the paper easy to recycle.
• Algae-Based Inks: It is an excellent alternative to petroleum-based inks and has the same quality.

Eco-Friendly Coatings For Brown Boxes

The coating is one of the essential components of packaging as it enhances the moisture resistance of the material and prevents the artwork from scratching. However, most of the coatings are synthetic and can reduce the recyclability of the material. To retain the sustainable nature of kraft, we have sustainable alternatives that protect the prints and retain the sustainability of the material:

• Water-Based Coatings
• Soy-Based Varnish
• Aqueous Coating
•  Wax Coating

Add-Ons For Kraft Soap Boxes

To enhance the attractiveness and functionality of soap boxes we give our customers the option of several add-ons. For instance, you can opt for soap boxes with windows to give the customers a sneak peek of the product. On the other hand, if you want to inform the customers about your soaps in a creative way, then you can opt for die-cut windows soap labels and packaging.

For a premium handcrafted and textured look of the boxes, you can select the option for embossing and debossing. These ins add a texture to the packaging without the addition of extra inks.

Contact Us Now! 

If you are looking for premium quality and sustainable soap packaging then brown soap boxes are an ideal option for you. At Custom Boxes Market, we are manufacturing sustainable packaging without compromising the look of the boxes. You can select any option to present your products in a unique way. So call us now!