Custom Boxes Market is one of the leading packaging industries that offers high-quality and unique custom boxes at an affordable price. From food packaging to the packaging of cosmetic products our company covers all domains. Our packaging not only keeps your product safe but also helps you in promoting your brand.
Custom Sandwich Tray
Product Highlights
Get Custom Quote
Choose Your Desired Template Of Custom Sandwich Tray
Choose your preferred custom box styles from our box styles library that fit your product packaging needs.
Filling or meat inside two pieces of bread became popular in 1762 in England. And now the world knows it by the name sandwich. People appreciate the idea behind it as it never lets the finger fill with oil and grease while eating the meat because of the bread covering around it. Another reason why it gets popular is because of the short time needed to finish it, especially when anyone is in a hurry.
Americans eat an estimated 300 million sandwiches every day, and this meat-bread is sold on every food truck and in restaurants in the USA. It’s a food that eliminates hunger by costing just $8.69 to $17.39. This is why, from kids to adults, they are the favorite choice of every individual. And like any other food, they require some kind of container that serves them to those who love to eat them.
Custom sandwich trays are the packaging used for this cuisine, which provide a go-to experience for the buyers. But why do you need to buy them? Find out below.
What Are Sandwich Trays?
Disposable food packaging containers made from corrugated cardboard, kraft paper, or paperboard, designed to hold sandwiches and a variety of deli items. These sandwich trays are a cost-effective choice to serve freshly made items and provide ease for the consumer so that they enjoy their meal without worry.
Restaurants and those who sell through food trucks can add their logo, which enhances brand awareness and contributes to business growth. Here are some common uses of these custom food tray.
| Corporate & Business Events | Client Presentations | Help the brand leave a polished impression on customers via professional branding. |
| Conferences and Networking Events | Perform well when there is a need to distribute materials among a large crowd on a tight schedule. | |
| Office Meetings and Luncheons | During team-building sessions, workshops, or board meetings, companies consider them for hassle-free lunches. | |
| Food Retail & Hospitality | Meal Prep and Delivery Services | All food brands prepare multiple types of sandwiches and deliver them over long distances. |
| Delis and Cafes | A perfect choice for food spots to provide convenience in holding orders while walking through the streets. | |
| Catering Businesses | While marketing their business, caterers use custom-branded trays as a signature choice. | |
| Private Parties & Social Gatherings | Picnics and Outdoor Events | Able freshly made sandwiches to be available at spots like beaches or parks with the help of secure lid. |
| Game Days and Tailgates | Ensure meal availability in competitions and outdoor games. | |
| Family Celebrations | Ideal for events like weddings, birthdays, and holidays where the host wants to avoid cooking heavy dishes. | |
| Marketing & Brand Activation | Pop-Up Shops and Food Festivals | Brands love to use them to make sure customers remember their brand long after that purchase. |
| Product Launches | Trays have QR codes and specific logos to enhance visibility of the social handles of the brand launching items. |
Features That Are Worth Noticing
Behind every successful packaging, there is one thing that is responsible which is the material used in its making. They make sure that the box never collapses and accomplishes their specific intent. On the other hand, it will face rejection and leave a negative impression that may damage brand image.
So, materials are the core of disposable sandwich trays that enable them to lift heavy food while maintaining structural integrity. Take a look at the material options that are used when making this custom food packaging and the features that make them a must-have for food businesses.
- Custom Kraft Paper
- Corrugated Board
- Solid Bleached Sulfate (SBS)
Branding and Custom Printing
A logo is a company asset that gives it recognition in the crowded market and sets the brand apart from the rest. This ensures customers will buy from the one they are familiar with so that their money remains in safe hands. And visuals play an integral role in it.
Highly specialized technology is utilized in the making of printed sandwich trays that showcase every detail clearly and accurately. Packaging without printing error signal quality keeps customers connected for a longer time. The following are the printing techniques used in their making:
- Flexography
- Offset Printing
- Digital Printing
- Screen Printing
Integrated Compartments and Inserts
Whether you’re selling apparel, appliances, or food, presentation is something that can’t be ignored. If you have the best product in the market but if they aren’t presented in an appealing way no one bothers to try them. This is also applied when it comes to selling sandwiches.
This is the reason custom paper trays for sandwiches come with built-in inserts that not only keep freshly made wedges in place but also enhance the unboxing experience simultaneously. Check out their different forms.
| Insert Type | Grid / X-Dividers | Thermoformed | Bridge Fold Inserts | Molded Pulp |
| Common Materials | Kraft paper, Corrugated cardstock | Food-safe PET, PVC, or PP | Die-cut rigid paperboard | Sugarcane bagasse, recycled paper pulp |
| Best Used For | Separate bulk sandwich quarters | Molded wells provide a ready-to-serve experience | Heavy double-decker sandwiches | Eco-friendly corporate lunch box orders. |
| Key Advantage | Convenience and Space Efficiency, Portion Control | Compartment Flexibility, Product Visibility | Anti-Sag Support, Moisture Protection | Lightweight & Nestable Design, Grease Control |
Custom Sizes and Shapes
Operational efficiency becomes curtailed when you have a high number of orders in the queue. Letting buyers wait longer makes them frustrated, and they end up leaving your shop. Because you’re busy selecting the right size, you lose a bunch of clients in a go.
So go for the shape and size that completely align with your daily task; it will streamline your work and provide customers meals in time. Catering sandwich trays that are made exactly to the measurements of the sandwich you sell increases workflow efficiency.
Below are the types you can consider using for your sandwiches.
| Shape | Small Rectangular | Medium Rectangular | Large Rectangular | Round | Compartment / Divided |
| Common Dimensions (mm) |
360 x 240 |
395 x 295 |
450 x 300 |
Varies |
Varies |
| Common Dimensions (Inches) | 12″ x 16″ | 13″ x 18″ to 16″ x 20″ | 20″ x 30″ | 12″ to 18″ diameter (Small, Medium, Large) | 8″ x 10″ up to 14″ x 18″ |
Uplift Vibe And Value with Specialized Add-ons
The length and width of the paperboard form the basic base structure of party sandwich trays, but that’s not enough, especially when the goal is customer satisfaction. To transform a simple container into a high-performance, user-friendly packaging, functional add-ons play a vital role.
A packaging is the faulty one which fails to restrict the customer’s hand from getting oily while eating their meal. As the wholesale provider of sandwich trays, we don’t want your customers facing this. For that purpose, we apply coating and laminating that prevent sauces or grease from seeping through the packaging. Here are the options you can consider.
| Functional Add-Ons | Sleeve Enclosures |
| Grease-Resistant Liners | |
| Built-in Handles | |
| Clear Viewing Windows | |
| Custom Inserts & Dividers | |
| Decorative & Surface Finishes | Embossing & Debossing |
| Foil Stamping | |
| Spot UV Printing | |
| Aqueous (AQ) Coating | |
| Matte or Gloss Lamination |
Get 50% off Today!
CustomBoxesMarket is the go-to place for ordering packaging of your choice. Our custom sandwich trays are made with state-of-the-art technology that makes them able to encourage recurring sales. From materials to printing, we never compromise on quality so that you can get access to high-paying clients that contribute to your brand growth.
We have a specialised team of designers that support you in creating visuals that stay in mind permanently. With the consistent use of colours and style, you can form a stronger position in the market that outshines your rivals. Our quick turnaround time will assist you in serving customers on time without delays and getting reviews that attract a new audience. So why wait? Secure your order with us!
| Specification | Options |
|---|---|
| Material | Kraft Paperboard, White Paperboard, Food-Grade Paperboard |
| Tray Style | Open Tray, Foldable Tray, Rectangular Tray, Square Tray |
| Size | Small, Medium, Large, Custom Sizes |
| Color | Brown Kraft, White, Custom Colors |
| Printing | No Printing, 1 Color, 2 Colors, Full-Color CMYK |
| Finish | Matte, Gloss, Uncoated |
| Coating | Grease-Resistant, Water-Based Coating |
| Shape | Square, Rectangular, Round, Custom Shape |
| Usage | Fries, Burgers, Snacks, Desserts, Bakery Items |
| Customization | Custom Logo, Artwork, Dimensions |
| Food Contact | Food-Contact-Suitable Materials and Coatings |
| Quantity | Custom Order Quantities |








Customer Review's
FAQ
Food items lose their aroma and texture when exposed to chemicals. This is why opting for random options can lead them to be spoiled while in transit. But this is not the case with our sandwich trays as food safe stocks.
It varies due to the different manufacturing techniques. Trays with PLA linings and eco-friendly aqueous coatings are safe for quick reheating, while add-ons like foil stamping or PE lining should be avoided when placing them in the oven.
We ship these trays in flat form and require minimal effort for assembly without using any tape or glue. Purchasing packaging in this condition requires less space for storage, leaving more space for placing essential items.
The quantity of the packaging has a direct relation with the price; the more the number of units, the less the price the customer has to pay. And those who place orders in bulk can get discounts up to 50%.
Yes, this is the best approach to save you from facing any inconvenience. After receiving the artwork from your side, we put it into the software that showcases it in three dimensions. In this way, the customer has a better understanding of their illustration and can spot any issues.
Our goal at Custom Boxes Market is to provide our customers with the highest quality custom boxes. Chat with us and let us know how we can help.
Do you have any queries about the customization of your boxes? Call us and get all your queries answered!
You may also like







































