Explore The Best Custom Box Material Options for Every Need

February 16, 2026 Box Material

It is essential to create a perfectly designed box for product packaging as it plays a significant role in enhancing the presentation, protection, and attracting customers. Protection is a crucial factor for the packaging which is why selecting the right custom box material is important. Whether you are a small business or a well-established business, every brand wants to get the best packaging material to achieve the desired success. In this blog, we will guide you through the complete process of creating branded packaging by choosing from a variety of custom box materials.

The Most Popular Types Of Packaging

When hunting for packaging material, the possibilities are unlimited but sorting through them to find the Best Custom Box Material Options for Every Need there are six primary categories such as cardboard, kraft, buxboard, rigid, chipboard, and corrugated. These materials have been discussed below in detail.

Corrugated Material

Corrugated material is among the most often used packaging materials. It consists of two liner boards that are sticked together and give a waved layer for the protection of the contents inside. It is an affordable and lightweight material that saves the cost of protection, storage, and shipment. You can make custom boxes in different sizes and styles. Four main types of box styles are mainly utilized in the e-commerce industry.

Shipping boxes
Mailer boxes
Sleeve and tray boxes
One piece boxes
Shoulder neck boxes

Kraft Material

Kraft paper is a sustainable material that many businesses prefer to use for their e-commerce packaging business. It has a natural brown colour which gives a rustic look. Therefore, it has gained immense popularity in the packaging industry due to its versatility. It can be utilized to make kraft paper bags, custom paper cups, etc.

Kraft materials have the following types:

Natural Kraft Paper

It is made from natural wood pulp that gives it a brown color. Many high-end cosmetic food and other brands use natural kraft material to showcase their eco-friendliness.

White Kraft Paper

It is the bleached and processed form of kraft paper, you can easily customize it to present the simplicity of your brand and its products. Its white color is reflective so it automatically draws customer attention.

Black Kraft Paper

Another variant for kraft paper boxes is black. This color of kraft paper gives a luxurious and premium presentation to the product. Black kraft boxes make ideal gift packaging.

Buxboard Material

Buxboard is an affordable and sturdy packaging material that is made from recycled paper fibers. It has a flexible structure, however, it is used to make protective packaging boxes. It has a rugged appearance so it is not an ideal choice for packaging premium materials.

Chipboard Material

It is an affordable and eco-friendly material that is used to make storage boxes. Manufactured from recycled paper, it is compressed into dense sheets which are then used to customize various boxes. It is less strong than other packaging boxes.

Rigid Material

The rigid material is one of the robust materials that are used to make luxury and deluxe packaging boxes. You can make rigid gift boxes, rigid jewelry boxes, etc. They offer adequate protection for the product inside and give an elegant feel to the product inside.

Cardboard Material

Cardboard is the most common and the first choice of many brands for manufacturing custom packaging boxes. It is mainly constructed of wood pulp which is obtained from softwood. Cardboard is a versatile material because of its ability to be customized in different sizes, styles, and design preferences.

Cardboard material has the following types.

Solid Bleached Sulfate

It is a premium-quality paperboard material with versatile in use. It is produced from wood pulp that undergoes a bleaching process which gives it a white color. The white color gives a reflective, brighter, and smoother appearance to the boxes which gives excellent printing results.

Coated Recycled Board

It is a type of material constructed from 100% recycled fiber. With a clay coating on top that provides a cleaner and smoother surface to get an amplified finish and branding opportunities.

Uncoated Recycled Board

Uncoated Recycled Board URB is 100% recycled fiber that is used where bending and folding are not required whereas stiffness and rigidity are important. It meets the standards of many food brands.

How Can I Select The Best Packaging Material?

Having a clear knowledge of the packaging industry will help you in managing different aspects of packaging including choosing the right material. Following are the important guidelines that need to be considered before the selection of material.

Product fragility
Brand focus
Target audience
Logistics
Funding
Customization

Crux Of The Blog!

Before making any decision regarding the selection of the material you need to understand the options available in the market, their uses, types, cost of production, etc. This evaluation will help you choose the best material for your boxes which will help in creating brand awareness in the market and boost business revenue.