How To Make Popcorn Boxes?

August 8, 2024 Custom Packaging

Are you looking for ways to keep the crunchiness of your popcorn intact? Do you think that your packaging can be an element that will make your customer fall in love with your popcorn corner? If yes, get custom popcorn boxes manufactured with unique printing designs and high-end materials.

If you are wondering how to make popcorn boxes then you must know that the manufacturing of boxes is a task that must be left to the professionals. Good quality packaging has significant durability, attractiveness, and branding potential, and only a highly skilled box manufacturing company can produce such packaging.

For custom-printed popcorn boxes you not only have to rely on the quality and the manufacturing processes but you also have to make sure that the box remains free from contamination and has a perfect shape and this can be done only in a high-end manufacturing facility like CustomBoxesMarket.

Manufacturing Of Popcorn Boxes

To manufacture popcorn boxes you have to select high-quality and paper-based material so that your popcorn remains safe but the packaging does not contribute to environmental pollution. Your custom boxes must have certain qualities allowing you to outrank your competitors and build a positive impression on the customers. To give you such a packaging we follow the below-mentioned series of events:

Selection Of The Material

The first thing that we have to do is the selection of material. For popcorn packaging, we use two materials which include kraft and cardboard. These materials are paper-based so sustainable. Moreover, the long fibers used to produce the material give the boxes tear-resistant ability.

We know that the customer needs packaging that can prevent the sogginess of popcorn and our packaging boxes can serve this purpose. As these materials are available abundantly that is why the cost of the packaging reduces.

Selection Of Shape, Size, And Style Of The Boxes

After selecting the material you can let us know about the portion size for which you need boxes. The shape, size, and style of the boxes all depend upon the customer’s choice. We give custom dimensions with custom shapes, and style options so you can select a custom popcorn box as per your customer’s demands. We have the following options for the custom boxes to pack popcorn:

Rectangular boxes
Cup style boxes
Gable boxes
Square boxes

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Preprinting Coatings To Prepare The Boxes For Printing

To smoothly print your desired artwork we apply pre-printing coatings on the material. These coatings reduce the absorptive ability of the material and smoothen the surface so that the material does not absorb the inks and the resulting design remains vibrant. We have:

Clay coating
Solid bleach sulfate coatings
Matte coating
Gloss coating
Satin coating

Die-Making And Die-Cutting

A die is a kind of blueprint of your boxes and following the die lines boxes are cut into shape. A die line is created with the help of software tools such as Adobe Illustrator. After the creation of the die line, we create die-cutting plates in the desired shape of the box. These cutting plates allow us to cut the material into the exact template we require.

Die-making is a process in which metallic plates are created to cut the material. In die-making, we make creases that indicate how to fold popcorn boxes. As indicated by the creases you can push the box open to fold the bottom flaps into place. After folding the flaps you will get a uniform base that helps the box sit flat.

Custom Printings With Custom-Printed Designs

After coating and die cutting the material is sent to the printing section. Here we use different printing processes to add artwork to the boxes. If you are selling popcorn to children then add images like action figures, spooky artwork, and various other famous cartoon characters. Similarly, for elders, you can customize the design as you like.

From a subdued design to a highly vibrant artwork you can select any option as per your required theme. Moreover, with the printing of logos, we convert the boxes into an elegant and professional tool for your brand. We give our customers the option of following printing processes for snack boxes:

Lithography
Digital printing
Screen printing
Flexography

Post-Printing Coatings To Protect The Printed Artwork

No matter how much high-quality ink and advanced printing processes we use, there are high chance that the design may be smudged or fade away. To protect the artwork, we use post-printing coatings. These coatings increase the elegance of the boxes and make them resistant to moisture and tearing.

Furthermore, to make the boxes resistant to fingerprints we coate the boxes with matte and gloss finishes. You can select any of the coating options among matte and gloss as we do not charge for them. However, if a customer opts for a specialty coating then the charges may apply considering the nature of the coating. We fully abide by FDA packaging and labeling requirements so you do not have to be worried about the presence of noxious elements in your boxes.

Add-On Options

Although the selected printing designs and coating are enough to grab the attention of the customers but certain cases when you have to serve popcorn at some event then you can opt for luxurious add-ons. From giving a tactile look to the boxes with the help of embossing, debossing, and raised inks to add glam using foil stamping we have all the options. Customer can select any of them to increase the overall attractiveness of their boxes.

Where Can I Buy Popcorn Boxes?

If a customer is wondering “From where can I buy popcorn boxes” with these many marvellous features then CustomBoxesMarket is an ideal option for you. At our company, we take care of all the aspects of the packaging so that your popcorn remains free from getting soggy and your brand remains popular among customers due to its crunchy snacks.

Sum Up!

The making of custom popcorn boxes requires an experienced packaging company that can manufacture quality packaging at economical rates. By following the chronological sequence such as material selection, printing process, add-ons, finishing, and the creation of the die line we create top-notch boxes. For a personalized and cost-effective packaging experience contact CustomBoxesMarket and start professionally selling your popcorn.